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Chapter 2 • Theory & Derivations

Steady Conduction and Thermal Resistance

Comprehensive university textbook unit covering fundamental principles, governing relationships, and engineering applications of Steady Conduction and Thermal Resistance.

§2.1 Fourier law through a plane wall

**Unit 2: Steady Conduction and Thermal Resistance · Suggested workload 90–130 minutes · Educational draft**

§2.2 Thermal resistance and multilayer walls

**Unit 2: Steady Conduction and Thermal Resistance · Suggested workload 90–130 minutes · Educational draft**

§2.3 Radial conduction in cylinders and spheres

**Unit 2: Steady Conduction and Thermal Resistance · Suggested workload 90–130 minutes · Educational draft**

§2.4 Contact resistance and interfacial engineering

**Unit 2: Steady Conduction and Thermal Resistance · Suggested workload 90–130 minutes · Educational draft**

§2.5 Extended surfaces and fin efficiency

**Unit 2: Steady Conduction and Thermal Resistance · Suggested workload 90–130 minutes · Educational draft**

THREE WORKED QUESTIONS

Step-by-Step Heat Transfer Solutions

Three original questions connect calculations, definitions and interpretation. Open each solution to follow the reasoning.

Solved Problem Example 2.1: Calculation & Verification: Fourier law through a plane wall

Problem Statement: An engineering practitioner analyzes a mechanical system governed by **Fourier law through a plane wall** under steady operational loading.

Worked Engineering Derivation:

**Given synthetic inputs.** k=0.04 W/(m K), A=2 m², ΔT=25 K, L=0.08 m. **Operation.** Use the relationship `Plane-wall conduction: Q=kAΔT/L` with all inputs converted to compatible units; the result is **25 W**. This is an illustrative arithmetic result, not a measured field or equipment rating. Preserve more precision during intermediate calculations than in the reported answer. If the output is a rate, do not confuse it with accumulated energy. If it is a temperature difference, distinguish it from absolute temperature. If it is nondimensional, the absence of units is a useful audit rather than permission to omit definitions. **Physical interpretation.** Determine how the sign, scale and limiting cases match the original scenario. Recompute the result after raising a physically meaningful driving variable by 10%, but do not automatically assume a proportional change. The formula may contain an exponent, logarithm or regime-dependent coefficient, in which case its sensitivity varies with the operating point. Propose a second measurement that would check the prediction without merely feeding the same data into the same equation. A calibration check tests the measuring instrument, not necessarily the entire heat-transfer model.

Solved Problem Example 2.2: Calculation & Verification: Thermal resistance and multilayer walls

Problem Statement: An engineering practitioner analyzes a mechanical system governed by **Thermal resistance and multilayer walls** under steady operational loading.

Worked Engineering Derivation:

**Given synthetic inputs.** A=1 m²; two layers L1=0.02 m, k1=0.8 and L2=1 m, k2=0.04. **Operation.** Use the relationship `Series-wall rate: Q=ΔT/R` with all inputs converted to compatible units; the result is **0.999 W**. This is an illustrative arithmetic result, not a measured field or equipment rating. Preserve more precision during intermediate calculations than in the reported answer. If the output is a rate, do not confuse it with accumulated energy. If it is a temperature difference, distinguish it from absolute temperature. If it is nondimensional, the absence of units is a useful audit rather than permission to omit definitions. **Physical interpretation.** Determine how the sign, scale and limiting cases match the original scenario. Recompute the result after raising a physically meaningful driving variable by 10%, but do not automatically assume a proportional change. The formula may contain an exponent, logarithm or regime-dependent coefficient, in which case its sensitivity varies with the operating point. Propose a second measurement that would check the prediction without merely feeding the same data into the same equation. A calibration check tests the measuring instrument, not necessarily the entire heat-transfer model.

Solved Problem Example 2.3: Calculation & Verification: Radial conduction in cylinders and spheres

Problem Statement: An engineering practitioner analyzes a mechanical system governed by **Radial conduction in cylinders and spheres** under steady operational loading.

Worked Engineering Derivation:

**Given synthetic inputs.** k=0.05 W/(m K), ℓ=1 m, radii 0.02 and 0.04 m, ΔT=45 K. **Operation.** Use the relationship `Radial conduction: Q=2πkℓΔT/ln(ro/ri)` with all inputs converted to compatible units; the result is **20.3956 W**. This is an illustrative arithmetic result, not a measured field or equipment rating. Preserve more precision during intermediate calculations than in the reported answer. If the output is a rate, do not confuse it with accumulated energy. If it is a temperature difference, distinguish it from absolute temperature. If it is nondimensional, the absence of units is a useful audit rather than permission to omit definitions. **Physical interpretation.** Determine how the sign, scale and limiting cases match the original scenario. Recompute the result after raising a physically meaningful driving variable by 10%, but do not automatically assume a proportional change. The formula may contain an exponent, logarithm or regime-dependent coefficient, in which case its sensitivity varies with the operating point. Propose a second measurement that would check the prediction without merely feeding the same data into the same equation. A calibration check tests the measuring instrument, not necessarily the entire heat-transfer model.

Solved Problem Example 2.4: Calculation & Verification: Contact resistance and interfacial engineering

Problem Statement: An engineering practitioner analyzes a mechanical system governed by **Contact resistance and interfacial engineering** under steady operational loading.

Worked Engineering Derivation:

**Given synthetic inputs.** Q=30 W and thermal contact resistance R=0.35 K/W. **Operation.** Use the relationship `Contact temperature drop: ΔT=QR` with all inputs converted to compatible units; the result is **10.5 K**. This is an illustrative arithmetic result, not a measured field or equipment rating. Preserve more precision during intermediate calculations than in the reported answer. If the output is a rate, do not confuse it with accumulated energy. If it is a temperature difference, distinguish it from absolute temperature. If it is nondimensional, the absence of units is a useful audit rather than permission to omit definitions. **Physical interpretation.** Determine how the sign, scale and limiting cases match the original scenario. Recompute the result after raising a physically meaningful driving variable by 10%, but do not automatically assume a proportional change. The formula may contain an exponent, logarithm or regime-dependent coefficient, in which case its sensitivity varies with the operating point. Propose a second measurement that would check the prediction without merely feeding the same data into the same equation. A calibration check tests the measuring instrument, not necessarily the entire heat-transfer model.

Solved Problem Example 2.5: Calculation & Verification: Extended surfaces and fin efficiency

Problem Statement: An engineering practitioner analyzes a mechanical system governed by **Extended surfaces and fin efficiency** under steady operational loading.

Worked Engineering Derivation:

**Given synthetic inputs.** h=18 W/(m² K), P=0.04 m, k=180 W/(m K), Ac=0.0001 m², L=0.08 m. **Operation.** Use the relationship `Fin efficiency: η=tanh(mL)/(mL)` with all inputs converted to compatible units; the result is **0.9226 fraction**. This is an illustrative arithmetic result, not a measured field or equipment rating. Preserve more precision during intermediate calculations than in the reported answer. If the output is a rate, do not confuse it with accumulated energy. If it is a temperature difference, distinguish it from absolute temperature. If it is nondimensional, the absence of units is a useful audit rather than permission to omit definitions. **Physical interpretation.** Determine how the sign, scale and limiting cases match the original scenario. Recompute the result after raising a physically meaningful driving variable by 10%, but do not automatically assume a proportional change. The formula may contain an exponent, logarithm or regime-dependent coefficient, in which case its sensitivity varies with the operating point. Propose a second measurement that would check the prediction without merely feeding the same data into the same equation. A calibration check tests the measuring instrument, not necessarily the entire heat-transfer model.